▼主要特點(diǎn) / Main features:
自動(dòng)定位開蓋-自動(dòng)灌裝-自動(dòng)上蓋緊蓋, 應(yīng)用于50-300kg的液體桶包裝而設(shè)計(jì)的智能化包裝系統(tǒng),灌裝主機(jī)部分采用不銹鋼環(huán)保外框,可視窗,自動(dòng)移門,灌裝時(shí)為封閉式;整條線自動(dòng)完成進(jìn)桶、移門開、關(guān),自動(dòng)識(shí)別桶口、自動(dòng)對(duì)準(zhǔn)桶口、自動(dòng)開蓋、自動(dòng)灌裝、灌裝結(jié)束自動(dòng)旋蓋。
本機(jī)采用可編程控制器(PLC)進(jìn)行控制,觸摸屏操作,具有操作方便,生產(chǎn)效率高,適用范圍廣等特點(diǎn);本機(jī)電氣控制部分則由PLC可編程控制器,變頻調(diào)速器等組成,控制能力強(qiáng),自動(dòng)化程度高,采用特殊裝置,無(wú)桶不灌裝,對(duì)不準(zhǔn)桶口不灌裝等功能,避免了物料的浪費(fèi)和污染,使機(jī)器的機(jī)電一體化 得到了很好的表現(xiàn)。
▼產(chǎn)品功能 / Main features:
灌裝時(shí)分大小流量分時(shí)二次灌裝,保證灌裝速度和精度,灌裝時(shí)灌裝頭插入桶口進(jìn)行液位上灌裝。每批次物料灌裝結(jié)束后管道內(nèi)剩余的物料通過(guò)吹掃進(jìn)入灌裝容器內(nèi),待第二次灌裝時(shí)桶內(nèi)的物料繼續(xù)使用。獨(dú)特的灌裝堵頭固定方式確保在控制灌裝頭開合的氣缸上安裝有檢測(cè)開關(guān),灌裝頭完全關(guān)閉前,槍頭不提升至桶外,避免物料噴灑至桶外。灌裝頭額外設(shè)計(jì)有接料盤,灌裝結(jié)束后,接料盤伸出,防止灌裝頭滴落液體污染包裝物和輸送線體。
稱重系統(tǒng)采用高精度稱重儀表、確保灌裝精度的同時(shí)增加結(jié)構(gòu)和運(yùn)營(yíng)的穩(wěn)定性,此外該系統(tǒng)具有防腐蝕、防過(guò)載保護(hù)裝置。稱重系統(tǒng)采用高精度稱重儀表、確保灌裝精度的同時(shí)增加結(jié)構(gòu)和運(yùn)營(yíng)的穩(wěn)定性,此外該系統(tǒng)具有防腐蝕、防過(guò)載保護(hù)裝置。灌裝槍頭有頂壓桶面的過(guò)載保護(hù)。具備觸碰桶口邊緣而導(dǎo)致偏差的保護(hù),在不影響計(jì)量的前提下可繼續(xù)灌裝,當(dāng)影響計(jì)量的數(shù)值超過(guò)設(shè)定值時(shí),會(huì)有報(bào)警保護(hù),可選擇繼續(xù)灌裝或人工干預(yù)。氣管以及下料頭密封件等均采用聚四氟乙烯質(zhì)。灌裝閥所有需清潔部分可以拆開清洗,且所有的清洗工作都很簡(jiǎn)單。
(設(shè)備外觀會(huì)因定制功能或技術(shù)升級(jí)而有所不同,以實(shí)物為準(zhǔn)。)
▼Describe:
This machine is an intelligent packaging system specially designed for the packaging of liquid drums of 50-300kg. The main machine part of the filling adopts a stainless steel environmental protection frame, with windows and automatic sliding doors. It is closed when filling; the whole line automatically completes the drum. , The sliding door opens andcloses, automatically recognizes the drum mouth, automatically aligns the drum mouth, automatically opens the cap, automatically fills, and automatically caps off at the end of the filling. This machine adopts programmable logic controller (PLC) for control and touch screen operation. It has the characteristics of convenient operation, high production efficiency, and wide application range; thelectrical control part of this machine is composed of PLC programmable controller, frequency converter, etc. Strong control ability, high degree of automation, special devices, no drums, no filling, and no drum mouth is not correct, avoiding material waste and pollution, so that the mechanical and electrical integration of themachine has a perfect performance.
The filling time is divided into large and small flow rates and time-sharing secondary filling to ensure the filling speed and accuracy. During filling, the filling head is inserted into the drum mouth to fill at the liquid level. After the filling of each batch of materials, the remaining materials in the pipeline are purged into the filling container, and the materials in the drum will continue to be used during the second filling. The unique fixing method of the filling plug ensures that a detection switch is installed on the cylinder that controls the opening and closingof the filling head. Before the filling head is completely closed, the gun head will not be lifted out of the barrel to avoid material spraying out of the barrel. The filling head is additionally designed withreceiving tray. After the filling is completed, the receiving tray extends to prevent liquid from the filling head from contaminating the packaging and the conveying line.
The weighing system uses high-precision weighing instruments and Toledo weighing sensors to ensure filling accuracy while increasing the stability of structure and operation. In addition, the system has anti-corrosion and anti-overload protection devices. The sensor is IP68 protected, and the sensor is easy to install,disassemble and repair. The accuracy of the weighing system is controlled by a high-precision weighing instrument, and the accuracy of small flows can be fine-tuned.
The filling head has overload protection against the drum surface. With protection against deviation caused by touching the edge of the drum mouth, filling can be continued without affecting the measurement. When the value that affects the measurement exceeds the set value, there will be alarm protection, and you can choose to continue filling or manual intervention.The air pipe and the sealing parts of the discharging head are all made of PTFE.All parts of the filling valve that need to be cleaned can be disassembled and cleaned, and all cleaning tasks are simple.
▼主要技術(shù)參數(shù) / Main technical parameters
? 防爆類型:Exd ii BT4 / Explosion-proof type: Exd ii BT4
? 輸送形式:雙排鏈 / Conveying form: double-row chain bearing
? 最小稱量值:50g(0.05Kg) / Minimum weighing value: 50g (0.05Kg)
? 工位功能:開蓋、灌裝、旋蓋 / Station function: opening, filling, capping
? 灌裝速度:≥40桶/小時(shí)(具體取決于來(lái)料的粘度、流量、壓力等因素
? 灌裝精度:±200g / Filling accuracy: ±200g
? 適用桶型:200L塑料桶 / Applicable drum type: 200L plastic drum
? 灌裝接觸材質(zhì):SUS316 / Filling contact material: SUS316
? 主體材質(zhì):SUS304 / Body material: SUS304
? 密封墊片:聚四氟乙烯 / Gasket: PTFE
? 泵體:用戶配備(供方灌裝設(shè)備控制泵的運(yùn)行)/
Pump body: equipped by the user (the supplier's filling equipment controls the operation of the pump)
? 電源功率:380V/50Hz;4KW
? 承受重量:500.00Kg / Weight: 500.00Kg
? 灌裝范圍:100.00~300.00Kg / Filling range: 100.00~300.00Kg
? 灌裝類型:液面上灌裝 / Filling type: filling on liquid surface
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